SNCR Systems
The
SNCR process removes NOx from combustion effluents by reducing nitric
oxide (NO) to nitrogen and water. An aqueous solution of urea or
aqueous NH3 and NH3 vapor is injected into the combustion effluents
to supply the chemical agents for NO reduction. Free radicals produced
by the injected reagent reduce NO to N2 and H2O throughout the temperature
range of 1,600oF to 2,000oF, but maximum NO removal is achieved
in a narrow temperature window of 1,700oF to 1,800oF. The technology
is low cost and has no adverse impact on boiler operation (increase
in pressure drop, derate, etc.).
Urea
injection for NO removal was developed under sponsorship by the Electric Power Research Institute (EPRI).
The full-scale commercialization began in 1985 with co-funding from
San Diego Gas and Electric (SDG&E), Southern California Edison (SCE), Los Angeles Department of Water and Power (LADWP), Pacific Gas and Electric Company, Consolidated
Edison, and Empire State Electric Energy Research Company. Applied Utility Systems, Inc. (AUS) was
the prime contractor for much of this pioneering work through the
completion of full-scale commercialization in 1989 at the 110 MW
SDG&E Encina Unit 2.
The
AUS urea injection technology has advanced significantly since 1989.
Full-scale turnkey installations by AUS have successfully reduced
NO in gas- and oil-fired boilers as large as 320 MW. Based on these
results, both SCE and LADWP have installed a total of 20 commercial
urea injection systems that were designed by AUS. These commercial
systems have achieved more than 70 percent NO removal at some conditions,
and the NO removal has exceeded 40 percent at all boiler operating
conditions for some installations. AUS has also designed a commercial
urea injection system for two (2) 750 MW coal-fired boilers at the SCE
Mohave Generating Station.
The
AUS technology for the SNCR process is based on a proven record
of successful development and commercial implementation. This record
includes a wide range of pioneering applications for urea injection
in accordance with the original disclosures in U.S. Patent Number
4,208,386 that is assigned to EPRI. Extensive knowledge gained by
AUS during the completion of these projects has established the
Company as an industry leader in providing SNCR systems.
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